Raw Material Cost
Identifying of raw material / Assumption of material.
Find out losses / yield / scrap
Zero Based Costing(ZBC)
It is a Tool to estimate the actual cost of any Manufacturing component.
It gives an insight into how much the cost of the part Would be.
It’s a very good reference for cross checking the supplier quote.
Zero based costing:
Costing with minimal assumptions is known as Zero based costing (ZBC) and in ZBC Each and every parameter of cost is derived either through experiments through formula or industry norms and bench marks.
ZBC incorporates different activities involved in the Manufacturing process of the components and thus evaluates its price at every elemental activity level.
Conversion Cost
Machining, Stamping / Forming, Wielding, Coating / painting, Man hour cost, Machine hour cost, Assy / Testing cost
Bought Out
Bolts / Nuts, Clips, Standard parts, Oil, Grease
Non Manufacturing Cost
Profit / Overheads, Quality rejections, Inventory (ICC), Tooling cost, End item scrap, Purchase part mark-up, R&D testing
Excess material between calliper mounting holes
No excess material between calliper mounting holes
Comments : Due to less mounting pitch of caliper, rib is required. Idea not accepted
Material removal between calliper mounting holes
Value Analysis/Value Engineering
Value Analysis
Value analysis we are providing enhance services by identifying and eliminating unnecessary costs, improving functionality, and ensuring quality, primarily during the manufacturing phase. It fosters innovation and better performance by systematically evaluating all components and processes involved.
Value Engineering
Value engineering is a proactive technique focused on enhancing the design or process of new products or services during the early stages of development. This approach aims to prevent issues, encourage innovation, and add value by optimizing functionality and efficiency before production begins.
| Design Optimization | |
|---|---|
| Design For Manufacturing | ✓ |
| Design For Assembly | ✓ |
| Material Efficiency | |
|---|---|
| Alternate Material | ✓ |
| Material Waste Reduction | ✓ |
| Process Improvement | |
|---|---|
| Man/Machine Hour Reduction Or Process Optimization | |
| Machine Power Reduction (Tonnage) | |
| New Packaging | |
| Alternate Process | |
| Supply Chain Optimization | |
| Assembly Process Optimization | |
| Fasteners Reduction | |
| Product Improvement | |
|---|---|
| New Features | |
| Commonality | |
| Improved Quality | |
| Comfort | |
| Weight Reduction | ✓ |
| Cost Reduction | ✓ |
Resource Consultant
If you are seeking new employees, having a fresh and comprehensive dataset will enable you to identify and engage with the best candidates. By analyzing their contributions to projects and assessing their skills, you can effectively pinpoint the right talent for your organization. This approach is beneficial both in the short term, for immediate hiring needs, and in the long term, for cultivating a pool of the most talented and qualified engineers
Conceptualization
Domestic competitor vehicles/parts procurement & supply or rental
Imported competitor vehicles/parts procurement & supply or rental
Design & Development
Resources to do Proto build
Resources for Design & Development
Pre - Production
Resources for change management
Resources for Issue management
Special car preparation
Quality control – incoming inspection. Assembly
Production
Resources to do End of Line Management
Repair line resources
GD&T resources
Yard Management